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machine tool laser alignment and calibration

machine tool laser alignment and calibration – Reduce scrap parts and protect your investment by having a quarterly or annual machine tool laser alignment. Machine tool alignment and calibration is required to maintain your ISO certification!

There is much more to maintenance than keeping the machine running!

One of the most critical factors in any machine tool maintenance program is knowing your machine’s level of accuracy and tolerances. Your machine tool should be level, flat, and square in all axes, mechanically adjusted to acceptable tolerances, and any linear error should be corrected to OEM specifications – which includes documentation certifying the accuracy of the machine.

Significantly Reduce Part Setup Time

One benefit of having a properly aligned machine tool is that part setup time is significantly reduced. An article in the October 1998 issue of Quality in Manufacturing Magazine describes the incredible benefit of laser alignment to the John Deere Corporation. In the words of Jim Abitz, tool and die maker, “…[laser alignment] makes the operators a lot happier because they don’t have to struggle for two or three shifts to get a machine to work properly.”

Our Lasers Align 70% Faster Than Other Methods

Continuously sweeping lasers and live data output create a powerful combination to align machining centers up to 70% faster than traditional or interferometer methods. Downed machines will be up and running, producing quality parts in record time. Hamar’s continuously sweeping lasers are far superior to other point-and-shoot laser systems that require time-consuming manual laser rotation and target setup for each point measured. They also allow the use of multiple targets, which is especially helpful for large machine tools.

Simultaneously Measure 3 Axes with One Setup

Another great time saver is the laser’s ability to measure the three main axes of a machine at the same time. Not only can we measure the flatness and straightness of each axis, but we can also measure the squareness of the three axes. And if there are any additional axes, such as a rotary table or extending quill, we can easily check the parallelism to the main machine axes with the same setup!

How many of the statements below describe your machine? Do you know?

Machine
Circle interpolation perfect.
Part programs never edited.
Zero offsets in control.
Shims are never required.
Holds thickness tolerance.

Read More : https://www.mavericksystemscorp.com/

Parts
Hole locations are exact.
Top and bottom parallel
All sides square.
Surface finish smooth
180° center locations precise.
If three or more of the items above don’t describe your machine or the parts it produces then you probably have a misalignment or calibration issue. Machine tool alignment and calibration issues don’t go away, they get worse and create more problems and significant downtime. That’s why it’s critical to remove as many elements out of the equation as possible. Depending on the size and numbers of axes of the machine tool, the inspection and correction process for your geometrical errors and calibration of your linear axes may render your machine inoperable for a short time. However, once the initial corrections have been made, minor adjustments should be all that’s required if you have a scheduled inspection and correction performed annually.

Get an Annual Checkup

At Maverick Systems Corporation, we recommend performing a machine tool laser alignment and calibration check on an annual basis after the initial alignment has been performed. Afterwards, any problems that arise can be addressed immediately and corrected quickly.

The Machine Tool Alignment Process

During the course of a typical alignment and calibration session of a machine tool, it is not unusual to encounter some hidden problems. This is where our experience pays off. Having worked on a wide variety of machine tools, we can efficiently identify the problems and correct them as necessary.

Beginning with the machine base, we laser level and align it back to OEM specifications. Next, the ball screw is checked for endplay, and adjusted if needed. The gibs are then checked and adjusted back to specifications. Finally, we continue through all axes of the machine, ensuring the axes are square, parallel, and perpendicular to one another.

The geometry’s of the machine must be aligned before performing any linear calibrations as errors in geometry can effect the linear movement. After completion of alignment, we then proceed on with the linear error compensation of the axes in the control.

Return on Investment

Whether it’s one machine or an entire shop, Maverick Systems Corporation can set up your company with a scheduled laser alignment and calibration program that will fit your maintenance calendar. Your ROI will be immediate and your overall maintenance budget will go down.

It’s time to incorporate laser alignment and calibrations into your maintenance schedule.

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Mavericksystemscorp.com – Paris Saint-Germain have made contact with Arsenal boss Mikel Arteta over becoming their manager after talks with Julian Nagelsmann collapsed.

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Mavericksystemscorp.com – Christian Pulisic may not leave Chelsea this summer due to a lack of suitors willing to match his wage demands.

Jadwal Lengkap BRI Liga 1 2023/2024

https://www.mavericksystemscorp.com/ – Jadwal lengkap BRI Liga 1 2023/2024. BRI Liga 1 akan dimulai pada hari Sabtu, 1 Juli 2023. Duel antara Persija Jakarta vs PSM Makassar di Stadion Gelora Bung Karno bakal menjadi laga pembuka.

PSM Makassar adalah juara bertahan di BRI Liga 1. Sedangkan, Persija Jakarta adalah runner-up musim lalu. Jadi, laga pembuka antara kedua tim merupakan pertemuan yang ideal.

Pada pekan pertama, selain duel Persija dan PSM, ada duel menarik lain yakni Persis Solo yang menjamu Persebaya Surabaya. Duel antara dua tim klasik tersebut akan dimainkan di Stadion Manahan pada hari Minggu, 2 Juli 2023.

Persebaya punya target juara pada musim 2023/2024. Di bawah kendali pelatih Aji Santoso, Persebaya merekrut beberapa pemain top. Sedangkan, Persis relatif lebih tenang di bursa transfer jika dibanding musim lalu.

Jadwal Pekan ke-1 Liga 1 2023/2024

Sabtu, 1 Juli 2023

15.00 WIB: Persija Vs PSM Makassar
19.00 WIB: Bali United Vs PSS Sleman

Minggu, 2 Juli 2023

15.00 WIB: Dewa United Vs Arema FC
15.00 WIB: Persib Vs Madura United
19.00 WIB: Persis Solo Vs Persebaya
19.00 WIB: Barito Putera Vs Persita

Senin, 3 Juli 2023

15.00 WIB: RANS Nusantara Vs Persikabo 1973
15.00 WIB: Persik Vs Borneo FC
19.00 WIB: PSIS Vs Bhayangkara FC

Jadwal Pekan ke-2 Liga 1 2023/2024

Jumat, 7 Juli 2023

15.00 WIB: Arema FC Vs Persib
19.00 WIB: PSS Vs Persis Solo

Sabtu, 8 Juli 2023

15.00 WIB: Borneo FC Vs Bali United
15.00 WIB: Persita Vs PSIS
19.00 WIB: Persebaya Vs Barito Putera
19.00 WIB: PSM Vs Dewa United

Minggu, 9 Juli 2023

15.00 WIB: Madura United Vs Persik
19.00 WIB: Persikabo Vs Persija
19.00 WIB: Bhayangkara FC Vs RANS Nusantara

Jadwal Pekan ke-3 Liga 1 2023/2024

Jumat, 14 Juli 2023

15.00 WIB: Barito Putera Vs PSS
15.00 WIB: Persikabo Vs PSM
19.00 WIB: Persib Vs Dewa United

Sabtu, 15 Juli 2023

15.00 WIB: Persis Solo Vs Borneo FC
15.00 WIB: Persik Vs Arema FC
19.00 WIB: Bali United Vs Madura United

Minggu, 16 Juli 2023

15.00 WIB: RANS Nusantara Vs Persita
15.00 WIB: PSIS Vs Persebaya
19.00 WIB: Persija Vs Bhayangkara FC

Jadwal Pekan ke-4 Liga 1 2023/2024

Jumat, 21 Juli 2023

15.00 WIB: Borneo FC Vs Barito Putera
15.00 WIB: Dewa United Vs Persik
19.00 WIB: Arema FC Vs Bali United

Sabtu, 22 Juli 2023

15.00 WIB: Bhayangkara FC Vs Persikabo
15.00 WIB: Persita Vs Persija
19.00 WIB: PSS Vs PSIS
19.00 WIB: PSM Vs Persib

Minggu, 23 Juli 2023

15.00 WIB: Madura United Vs Persis Solo
19.00 WIB: Persebaya Vs RANS Nusantara

Jadwal Pekan ke-5 Liga 1 2023/2024

Jumat, 28 Juli 2023

15.00 WIB: PSIS Vs Borneo FC
15.00 WIB: Persikabo Vs Persita
19.00 WIB: Persik Vs Persib

Sabtu, 29 Juli 2023

15.00 WIB: Bali United Vs Dewa United
19.00 WIB: Bhayangkara FC Vs PSM

Minggu, 30 Juli 2023

15.00 WIB: RANS Nusantara Vs PSS
15.00 WIB: Persija Vs Persebaya
19.00 WIB: Persis Solo Vs Arema FC
19.00 WIB: Barito Putera Vs Madura United

Jadwal Pekan ke-6 Liga 1 2023/2024

Kamis, 3 Agustus 2023

15.00 WIB: PSM Vs Persik
19.00 WIB: Persita Vs Bhayangkara FC
19.00 WIB: Persib Vs Bali United

Jumat, 4 Agustus 2023

15.00 WIB: Persebaya Vs Persikabo
19.00 WIB: PSS Vs Persija
19.00 WIB: Dewa United Vs Persis Solo
19.00 WIB: Borneo FC Vs RANS Nusantara

Sabtu, 5 Agustus 2023

15.00 WIB: Arema FC Vs Barito Putera
19.00 WIB: Madura United Vs PSIS

Jadwal Pekan ke-7 Liga 1 2023/2024

Senin, 7 Agustus 2023

15.00 WIB: Persita Vs PSM
19.00 WIB: Bali United Vs Persik

Selasa, 8 Agustus 2023

15.00 WIB: Bhayangkara FC Vs Persebaya
19.00 WIB: Persikabo Vs PSS
19.00 WIB: Persis Solo Vs Persib

Rabu, 9 Agustus 2023

15.00 WIB: Barito Putera Vs Dewa United
15.00 WIB: PSIS Vs Arema FC
19.00 WIB: Persija Vs Borneo FC
19.00 WIB: RANS Nusantara Vs Madura United

Jadwal Pekan ke-8 Liga 1 2023/2024

Jumat, 11 Agustus 2023

15.00 WIB: PSM Vs Bali United

Sabtu, 12 Agustus 2023

15.00 WIB: Persik Vs Persis Solo
19.00 WIB: Persebaya Vs Persita

Minggu, 12 Agustus 2023

15.00 WIB: Borneo FC Vs Persikabo
15.00 WIB: Persib Vs Barito Putera
19.00 WIB: Madura United Vs Persija

Senin, 14 Agustus 2023

15.00 WIB: Dewa United Vs PSIS
19.00 WIB: Arema FC Vs RANS Nusantara

Jadwal Pekan ke-9 Liga 1 2023/2024

Jumat, 18 Agustus 2023

15.00 WIB: Persikabo Vs Madura United
15.00 WIB: Persita Vs PSS
19.00 WIB: Bhayangkara FC Vs Borneo FC

Sabtu, 19 Agustus 2023

15.00 WIB: RANS Nusantara Vs Dewa United
15.00 WIB: Persija Vs Arema FC
19.00 WIB: PSIS Vs Persib
19.00 WIB: Barito Putera Vs Persik

Minggu, 20 Agustus 2023

15.00 WIB: Persis Solo Vs Bali United
19.00 WIB: Persebaya Vs PSM

Jadwal Pekan ke-10 Liga 1 2023/2024

Jumat, 25 Agustus 2023

15.00 WIB: Persik Vs PSIS
15.00 WIB: Madura United Vs Bhayangkara FC
19.00 WIB: Borneo FC Vs Persita
19.00 WIB: Dewa United Vs Persija

Sabtu, 26 Agustus 2023

15.00 WIB: PSS Vs Persebaya
15.00 WIB: Arema FC Vs Persikabo
19.00 WIB: Persib Vs RANS Nusantara

Minggu, 27 Agustus 2023

15.00 WIB: Bali United Vs Barito Putera
19.00 WIB: PSM Vs Persis Solo

Ciptakan Vending Machine Berbayar Sampah, 2 Siswa SMA Tarakanita Sabet Perunggu

Dua siswa SMA Tarakanita Gading Serpong, Hansen Aurelius Tjandra dan Ignatius Gerraldo Ramlan, menyabet medali perunggu dalam ajang International Exhibition for Young Inventors (IEYI) 2022.

Mereka meraih penghargaan ajang internasional karena inovasi teknologi pengelolaan sampah berupa alat yang diberi nama Vemas: Vending Machine berbayar sampah.

Dua pelajar ini menciptakan alat tersebut karena terinspirasi menjawab kebutuhan mendapatkan masker sekaligus membawa manfaat lain dalam mengelola sampah menjadi.

Baca juga: Raih Medali Emas di IEYI 2019, Seperti Apa Gantungan Tas Karya Siswa Surabaya?

Semuanya berawal dari pandemi https://www.cosmanemlak.net/ Covid-19 yang melanda dunia, termasuk Indonesia.

Pada masa tersebut, semua orang wajib mengenakan masker sebagai bagian dari protokol kesehatan untuk menekan penularan virus mematikan itu.

Penggunaan masker mulut secara benar diharapkan menghindarkan pemakainya menularkan ataupun tertular penyakit ISPA, terutama Covid-19. Tak heran, masker menjadi kebutuhan sangat mendasar saat ini.

Namun ada masalah lain yang timbul dari penggunaan masker ini, yakni isu sampah.

Ada begitu banyak sampah berserakan karena tidak dibuang pada tempatnya dan tidak dikelola dengan baik sehingga menambah masalah lingkungan.

Ini menjadi keprihatinan bersama sehingga menginspirasi Hansen dan Gerrald menciptakan Vemas.

Mereka ingin menjawab kebutuhan masyarakat mendapatkan masker sekaligus membawa manfaat lain dalam mengelola sampah.

Baca juga: 3 Kelompok Pelajar Indonesia Raih Medali Emas di IEYI 2019

“Berawal dari masalah yang kami alami sendiri saat ke sekolah harus membawa beberapa masker termasuk cadangan untuk mengganti masker yang telah dipakai selama 4 jam dan (atau) basah maka perlu alat praktis untuk mendapatkannya,” ungkap Hansen dalam rilis yang diterima Kompas.com.

“Kepedulian masyarakat dalam membuang sampah masih rendah sehingga perlu edukasi,” tambahnya.

Penemuan dua pelajar SMA Tarakanita ini dianggap membawa manfaat bagi masyarakat dan berhasil memikat para juri International Exhibition for Young Inventors (IEYI) 2022.

Alhasil, mereka mendapatkan medali perunggu setelah bersaing dengan para rivalnya dari beberapa negara besar.

Dalam perjalanan menuju International Exhibition for Young Inventors (IEYI) 2022, Hansen dan Gerrald melewati berbagai ujian.

Semuanya berawal pada 2021 ketika mereka mengikuti National Young Inventors Award (NYIA), sebuah ajang yang yang diadakan LIPI (sekarang BRIN) untuk menjaring penemuan-penemuan oleh kaum muda.

Baca juga: Bidik 2 Kategori Penghargaan IEYI, LIPI Ungkap Kekuatan Anak Indonesia

Hansen dan Gerrald beradu kreativitas dan kemampuan melawan 48 tim lain dari berbagai daerah di Indonesia.

Mereka terus melaju hingga final dan penemuannya mendapatkan special award sehingga berhak mewakili Indonesia dalam ajang IEYI 2022.

“Kami mendapat pelatihan presentasi dari BRIN untuk persiapan IEYI. Di ajang ini kami mendapat pengalaman yang luar biasa dan harus bersaing dengan peserta dari Jepang, China, Rusia, Singapura, Taiwan, Hong Kong, Thailand, dan Indonesia sendiri,” ungkap Gerrald.

Tak lupa, Hansen memberikan motivasi bagi teman-teman seusianya dan generasi muda pada umumnya.

“Jangan putus asa, terus maju. Berkaryalah selagi masih bisa. Waktu yang ada gunakan untuk mewujudkan mimpi yang terasa mustahil. Vemas masih bisa dikembangkan, jadi cobalah,” ujar Hansen.